1、左右兩機(jī)頭鋸片為固定45°,摒棄了傳統(tǒng)的90°、任意角切割的形式,專注于斷橋鋁門窗型材、全鋁家居型材的雙端45°切割。使得新一代的鋸切加工中心在切割效率和省料方面有了大幅度的提高。而且使得結(jié)構(gòu)上更簡(jiǎn)單,易于操作。
1, about two head saw blade is fixed 45 degrees, and abandoned the traditional 90 degree, arbitrary angle cutting form, focusing on broken ends, aluminum door and window profiles, and all aluminum family profiles with double ends and 45 degrees cutting. The new generation of sawing machining center has been greatly improved in cutting efficiency and material saving. And it makes the structure simpler and easy to operate.
2、送料部分和出料部分也采用全新的設(shè)計(jì)思路,采用了工業(yè)流水線型材作為框架,使得外觀簡(jiǎn)約而大氣。
2, the feeding part and the material part also adopt the new design idea, using the industrial pipeline profile as the frame, making the appearance simple and atmospheric.
3、采用優(yōu)質(zhì)數(shù)控系統(tǒng),并配有一臺(tái)工業(yè)控制計(jì)算機(jī)(工控機(jī)),使長(zhǎng)時(shí)間運(yùn)行于較惡劣的生產(chǎn)環(huán)境中更穩(wěn)定。
3. The use of high quality CNC system, and an industrial control computer (industrial control machine), so that long run in the worse production environment more stable.
4、隨機(jī)安裝有創(chuàng)盈門窗優(yōu)化軟件,使得用戶可以再上進(jìn)行門窗工程的優(yōu)化,并使優(yōu)化好的型材數(shù)據(jù)導(dǎo)入到下料切割系統(tǒng)中,避免了人工輸入數(shù)據(jù)而造成的數(shù)據(jù)輸入失誤造成損失。
4, random installation of windows and doors optimization software, enabling users to optimize windows and doors project and importing the optimized profile data into the cutting and cutting system, avoiding the data input errors caused by manual input data.
5、機(jī)械手位置調(diào)整采用全數(shù)控控制,利用手動(dòng)脈沖發(fā)生器調(diào)整好機(jī)械手位置,系統(tǒng)會(huì)記住位置,再次切割相同規(guī)格型材時(shí)系統(tǒng)會(huì)調(diào)用保存的機(jī)械手位置數(shù)據(jù),減少工人的操作失誤,提高工作效率。
5、機(jī)械手位置調(diào)整采用全數(shù)控控制,利用手動(dòng)脈沖發(fā)生器調(diào)整好機(jī)械手位置,系統(tǒng)會(huì)記住位置,再次切割相同規(guī)格型材時(shí)系統(tǒng)會(huì)調(diào)用保存的機(jī)械手位置數(shù)據(jù),減少工人的操作失誤,提高工作效率。
6、送料架采用全新的結(jié)構(gòu)設(shè)計(jì),使用優(yōu)質(zhì)型鋼焊接而成,并經(jīng)過(guò)人工時(shí)效處理,長(zhǎng)期使用不變形。使得機(jī)械手送料精度更高、更穩(wěn)定、速度更快。
6. The feeding frame is designed with a new structure. It is made of high quality steel, and is treated by artificial aging. It is not deformed for a long time. It makes the feeding precision of the manipulator higher, more stable and faster.
7、可以實(shí)現(xiàn)無(wú)料頭切割,傳統(tǒng)的雙頭鋸下料由于是人工送料必須要留出5~10mm的料頭長(zhǎng)度,工人才比較容易操作。而采用數(shù)控送料則完全避免的由于人的原因而造成型材的浪費(fèi),切割每支型材可節(jié)約5~10mm。通過(guò)計(jì)算約能節(jié)省1%的材料。
7, can be achieved without cutting head, the traditional double cut material because it is artificial feeding must set aside 5 ~ 10mm head length, the workers who are relatively easy to operate. And the use of numerical control feed is completely avoided because of the cause of human waste, cutting each section can save 5 ~ 10mm. By calculation, about 1% of the material can be saved.
8、每支料的下料時(shí)間約為15秒(平均數(shù)),按8小時(shí)/班計(jì)算,可以切割1920支,是雙頭鋸2~4倍的效率
8. The blanking time of each material is about 15 seconds (average). It can cut 1920 branches according to 8 hours / class, which is the efficiency of the double head saw 2~4 times.
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